United’s brand-new “Elevated” 787-9 has been grounded again, just days after returning from Boeing, and the reported is a serious one involving the Dreamliner’s Traffic Alert and Collision Avoidance System.
United’s Brand-New Premium 787 Grounded Again After Reported TCAS Problems
United Airlines’ first premium-heavy Boeing 787-9 Dreamliner with the new Polaris Studio suites is back out of service, only days after returning from Boeing maintenance.
This is aircraft N61101, the same 787-9 I wrote about last month after United sent it back to Boeing following a very troubled operational debut. At the time, I noted that a brand-new widebody does not get pulled from service and sent back to Boeing because a seat door sticks, a galley latch is loose, or the mood lighting is off.
But I did not name the reported system involved, because I was asked not to.
Now the issue has leaked publicly, and it can be discussed: the aircraft has reportedly been plagued by TCAS problems.
TCAS stands for Traffic Alert and Collision Avoidance System. It is the onboard system that helps aircraft detect other nearby aircraft and, when necessary, provides cockpit alerts and instructions intended to avoid a midair collision. In plain English, it is a very important system, and not one that an airline can casually ignore.
JonNYC, who has been tracking this issue closely, posted:
The aircraft was flown to Boeing’s facility in Moses Lake, Washington, where Boeing reportedly replaced both antennas feeding data into the TCAS system. The aircraft returned to United on June 30, flew a domestic roundtrip between San Francisco and Houston on July 2, then operated United flight UA930 from San Francisco to London Heathrow.
The next day, the return flight, UA939 from London to San Francisco, was canceled. United told passengers:
“Your flight is canceled because we needed to take the plane out of service to address a maintenance issue. Your safety is our priority, and we’re sorry for the inconvenience.”
Is this a problem that Boeing cannot fix?
This Is Not A Story To Scare Passengers, But It Is Serious
I do not want to sensationalize this. The aircraft was proactively taken out of service, which is exactly what should happen when there is a serious unresolved maintenance issue. United is not flying around with a known broken safety system and hoping for the best.
But it is also fair to say this is not a minor nuisance.
TCAS is not part a cabin feature or other hard product component like seats or lighting. If the reports are correct, this is a repeated problem with a core safety system on a brand-new aircraft that already went back to Boeing for attention and then failed again within days of returning to service.
It matters because this aircraft is supposed to represent the future of United’s longhaul product. N61101 was the launch aircraft for United’s new premium-heavy “Elevated” configuration, with 56 new Polaris suites, eight Polaris Studio seats, Premium Plus, and a much more premium cabin layout than United’s older 787-9s.
United intends this aircraft to be a flagship. Instead, at least so far, it has become a reliability headache.
Quality Control Issues Continue To Plague Boeing
This is also not a great look for Boeing.
To be fair, every new aircraft can have issues after delivery. Airlines expect some level of teething trouble, and a new premium cabin adds another layer of complexity. But repeated problems with a system as important as TCAS, if accurately reported, go well beyond the normal annoyance of a new seat not behaving properly.
United sent the aircraft back to Boeing. Boeing reportedly attempted a fix. The aircraft returned to service. Then it was grounded again.
That sequence is the problem.
I do not know whether this is a Boeing issue, a Charleston assembly line issue, a supplier issue, an installation issue, a software issue, or something else entirely. But this is Boeing’s aircraft, recently delivered, and it is reasonable to expect Boeing to get to the bottom of it quickly.
United has enough trouble introducing a new flagship product without its launch aircraft becoming a case study in premature celebration.
CONCLUSION
United’s brand-new premium-heavy Boeing 787-9, N61101, has been grounded again after reportedly suffering continued TCAS problems even after a visit to Boeing for maintenance.
This should not scare passengers away from United or the 787. The aircraft was pulled from service, and that is what a responsible airline should do when a serious maintenance issue arises. But this is a serious problem, not a minor cabin defect. TCAS is a critical safety system, and if the reported issue keeps recurring after Boeing already attempted a fix, United and Boeing need to fully resolve it before this aircraft returns to longhaul flying again (as I am sure United will do).
United’s new Elevated 787 may still become a flagship aircraft. Right now, though, its launch aircraft is becoming famous for the wrong reason…maybe United should re-consider that A350 order that has been mothballed for a decade?



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